Customized Distillation Column Solutions for Your Needs
Distillation Columns Used in Refineries: Features and Types
1. Height and Diameter: Distillation columns vary in size based on the refinery’s capacity. Typically, they range from 30 to 70 meters in height and 2 to 10 meters in diameter.
2. Material: Made from durable materials like stainless steel or alloy steel, which can withstand high temperatures and corrosive environments.
3. Plates and Packings: Equipped with plates or packings that facilitate the contact between vapor and liquid, ensuring effective separation of fractions.
4. Heat Recovery: Designed with heat recovery systems to enhance energy efficiency.
Atmospheric Distillation Column:
• Function: The initial stage in refining crude oil, separating components with lower boiling points such as gasoline, diesel, and kerosene.
• Application: Used at the beginning of the refining process.
Vacuum Distillation Column:
• Function: Processes the heavier residues left after atmospheric distillation at lower temperatures to prevent thermal cracking and separate heavier fractions.
• Application: Used after atmospheric distillation to handle heavy fuel oils and other high-boiling-point fractions.
Technical Drawings and 3D Simulations
At Support Oil, we provide detailed technical drawings and 3D simulations for your projects using SolidWorks, Siemens NX, and Sharp 3D.
Detailed Process Drawings: Visualize your projects clearly with all the necessary engineering information.
• Customized Designs: Develop tailored solutions based on your specific needs.
• Visual Simulations and Optimization: Animate workflows and optimize processes with 3D simulations.
• Project Management and Consulting: Ensure timely and budget-friendly project completion with expert guidance.
• Quality Control: Deliver high-standard production and assembly services.
Distillation Column Design and Calculations
At Support Oil, we achieve superior results in distillation column design and calculations by leveraging advanced software tools such as ANSYS Fluent and COMSOL Multiphysics. These state-of-the-art programs allow us to optimize processes and deliver high-performance solutions.
• Detailed Analysis: These software tools allow for detailed analysis of every component of the distillation column. We achieve high accuracy in design by precisely modeling fluid dynamics, heat transfer, and chemical reactions.
• Optimization: Using ANSYS Fluent and COMSOL Multiphysics, we optimize our designs and enhance energy efficiency. This helps reduce operational costs while maximizing performance.
• Visualization: Advanced visualization tools enable us to thoroughly examine simulation results and identify potential issues in advance. This allows us to create more reliable and durable designs.
• Integrated Solutions: By simulating multiple physical interactions on a single platform, we provide integrated and comprehensive solutions in distillation column design. This ensures a complete service that meets all project requirements.
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